Industries / PCB & PCBA

Power Electronics PCB & PCBA Manufacturer

PCBArise manufactures power PCB and power supply PCB/PCBA for power supplies, inverter PCBs and motor-drive stages, IGBT/MOSFET modules, UPS, welding equipment, LED drivers and high-current industrial systems. Buyers start with current, voltage, thermal interface and assembly mass; those product requirements determine whether the board uses heavy copper, metal core, ceramic or a mixed power-and-control construction.

0.5–12 oz CopperUp to 3.0 W/m·K0.1–10.0 mm Thickness1–40 Layers
Power electronics PCB applications for converters and motor drives
Application scopePower Supply, Inverter & Motor-Drive PCB ApplicationsDefined from the released product
PCB buildHeavy-Copper and Thick-Copper PCB for the Actual Power Path
PCBA routePower PCBA for IGBT, Busbar & Motor-Drive Assemblies
Evidence planPower Electronics Quality, Thermal Evidence & Test
Typical applications

Power Supply, Inverter & Motor-Drive PCB Applications

Power electronics buyers search for a board partner around the power stage they are releasing. We connect the application—power supply, inverter, motor drive, IGBT, LED or UPS—to the PCB construction, assembly method and test access.

Switch-mode power supply, AC-DC and DC-DC converter boards

Inverter, motor-drive and variable-frequency-drive power stages

IGBT, MOSFET, gate-driver and isolated power-interface assemblies

Industrial rectifier, UPS, battery charger and power-distribution boards

High-power LED lighting and metal-core thermal boards

Welding, induction-heating, servo and high-current machine-control electronics

Busbar-style power interfaces and mixed power/control backplanes

Heavy-copper inverter and motor-drive PCB with busbars and aluminum heat sink
Engineering choices

What Power Electronics PCB Buyers Need to Decide

A power electronics PCB supplier must understand the complete power path, not only the routed artwork. Current, voltage, switching frequency, heat flow, isolation and component mass all affect the manufacturable product.

Continuous current and temperature rise: copper weight, plane width and connector rating are sized for the real load

Thermal path: chassis contact, heat spreader, thermal vias, aluminum or ceramic substrate and component placement work together

High-voltage isolation: creepage, clearance, slotting, coating and cleanliness belong in the product review

Mixed geometry: heavy-copper power planes sit beside fine-line gate-drive, sensing and communication circuitry

Power cycling: plated-through holes, large solder joints and interfaces are checked against the service profile

Assembly mass: transformers, inductors, electrolytics, heatsinks and busbars determine soldering and fixture access

Technical reference

Heavy-Copper and Thick-Copper PCB for the Actual Power Path

The converter, inverter or motor-drive requirement sets copper and stackup. The standard production window covers 0.5–12 oz copper and 1–40 layers; engineering checks the current path, isolation areas and mixed control geometry before tooling.

Product focus

Power density makes material, copper and assembly choices inseparable.

Power boards combine current-carrying geometry, thermal paths, high-mass components and control circuitry. The build route has to protect all of them together.

  • Copper weight and heat spreading
  • Thermal interface and substrate choice
  • THT, selective solder and inspection access

Standard PCB Specifications

Volume production capabilities for rigid and multilayer PCB

ParameterSpecification
Layer Count1–40 Layers
Base MaterialFR-4, High-Tg FR-4, halogen-free FR-4, Rogers, Taconic/AGC, PI, aluminum, PTFE/Teflon, F4B and other specialty laminates
Board Thickness0.10–10.0 mm
Min Trace Width / Spacing2.5 / 2.5 mil (0.0625 / 0.0625 mm)
Min Mechanical Drill0.15 mm
Min Laser Via0.10 mm
Standard Aspect RatioUp to 15:1
Copper Thickness0.5–12 oz, depending on board type and construction
Min BGA Pad Diameter8 mil
Controlled Impedance±10% standard; ±5% for tighter requirements
Warpage≤0.75% standard; ≤0.5% available when specified
Surface FinishesHASL, Lead-Free HASL, OSP, ENIG, Immersion Silver, Immersion Tin, ENEPIG, Hard Gold, Gold Finger and selective finishes
Technical reference

Inverter, IGBT & Motor-Drive Thermal Options

When an inverter or IGBT stage must transfer heat into the chassis, aluminum PCB reaches thermal conductivity up to 3.0 W/m·K; ceramic is considered for higher power density. The control-side routing, gate drive and sensing geometry are reviewed at the same time.

Product focus

Power density makes material, copper and assembly choices inseparable.

Power boards combine current-carrying geometry, thermal paths, high-mass components and control circuitry. The build route has to protect all of them together.

  • Copper weight and heat spreading
  • Thermal interface and substrate choice
  • THT, selective solder and inspection access

Advanced Multilayer & HDI PCB

R&D prototyping and high-end HDI builds

ParameterSpecification
Layer CountUp to 64 Layers(Prototype / engineering builds)
Min Trace Width / Spacing2 / 2 mil (0.05 / 0.05 mm)
Standard Mechanical Drill0.15 mm
Advanced / Special Hole CapabilityDown to 0.10 mm, subject to design and process review
Min Laser Microvia0.075 mm
Aspect RatioUp to 20:1 for qualified designs; 15:1 or below for standard advanced production
Controlled Impedance±10% standard; ±5% for tighter requirements
HDI Structures1+N+1, 2+N+2, multi-step HDI and Any-Layer HDI
Via TechnologyBlind vias, buried vias, stacked vias, staggered vias, via-in-pad, VIPPO / POFV, resin-filled and plated-over vias
Sequential LaminationSupported
Any-Layer InterconnectionSupported
Back DrillingSupported
Warpage Control≤0.5% available when specified, subject to stack-up and design review
High-Speed / High-Frequency MaterialsRogers, Taconic/AGC, PTFE/Teflon, F4B, High-Tg FR-4 and other low-loss specialty laminates
Board Thickness Tolerance±0.05 mm
Thermal ConductivityUp to 3.0 W/m·K(Aluminum PCB)
Build detail

Materials for Power Supplies, Inverters & LED Drivers

Aluminum, ceramic, High-Tg FR-4, copper weight and surface finish are selected for the product’s power density, thermal interface, voltage isolation, solderability and lifecycle—not as a generic process menu.

Scope options

Choose from the released requirement.

The final combination is confirmed during engineering review.

AluminumCeramicHigh-Tg TG170FR-4RogersTeflonLead-Free HASLENIGImmersion TinOSPHard GoldHeavy Copper
Review inputs

Keep this decision connected to the product.

  • Copper weight and heat spreading
  • Thermal interface and substrate choice
  • THT, selective solder and inspection access
Build detail

Power PCBA for IGBT, Busbar & Motor-Drive Assemblies

Power PCBA combines transformers, inductors, electrolytics, IGBT/MOSFET devices, busbars and heatsinks with an SMT control section. The assembly route—SMT, THT, selective or hand soldering, coating, inspection and functional test—follows the actual power module and enclosure. Review the full PCBA process envelope on the PCB Assembly Capabilities page before selecting the route.

  • Mixed-technology assembly for SMT control sections and through-hole power components
  • Odd-form, press-fit, wave, selective and hand-soldering options evaluated by joint geometry
  • Assembly support, thermal mass, clearance and test access confirmed from the released package
Review inputs

Keep this decision connected to the product.

  • Copper weight and heat spreading
  • Thermal interface and substrate choice
  • THT, selective solder and inspection access
Build detail

Power-Stage Assembly and Integration Scope

Scope options

Choose from the released requirement.

The final combination is confirmed during engineering review.

Mixed-Technology AssemblyTHT / DIP AssemblyOdd-Form ComponentsPress-FitWave SolderingSelective SolderingHand SolderingMetal-Core PCB AssemblyConformal CoatingCable & Harness AssemblyBox Build
Review inputs

Keep this decision connected to the product.

  • Copper weight and heat spreading
  • Thermal interface and substrate choice
  • THT, selective solder and inspection access
Heavy-copper power electronics PCB with busbars and aluminum heat sink
Design context

Power density makes material, copper and assembly choices inseparable.

Power boards combine current-carrying geometry, thermal paths, high-mass components and control circuitry. The build route has to protect all of them together.

  • Copper weight and heat spreading
  • Thermal interface and substrate choice
  • THT, selective solder and inspection access
0.5–12 oz CopperUp to 3.0 W/m·K0.1–10.0 mm Thickness1–40 Layers
Quality & evidence

Power Electronics Quality, Thermal Evidence & Test

The quality plan follows the power product: current and thermal assumptions, isolation, component lots, solder joints, X-ray or electrical test, functional limits and the records required for repeat production. Heavy copper and metal-core risks are reviewed before tooling; IPC-A-600/A-610 class and acceptance remain project-specific.

ISO 9001:2015ISO 14001:2015

Released data

Revision, BOM, drawings and acceptance inputs are aligned before production.

Inspection route

Inspection and electrical or functional test scope follows the project plan.

Traceability

Required records are confirmed against the product and customer scope.

Change control

Material, process and configuration changes are reviewed before release.

Frequently asked questions

Questions to resolve before release.

These answers outline the information engineering needs to confirm the right manufacturing path.

How much copper can a power PCB or thick copper PCB use?

The published reference covers 0.5–12 oz copper. Copper weight is selected against your current and allowable temperature rise. Note that heavy copper etches with a trapezoidal profile, so achievable trace width and spacing widen as copper weight increases — our engineers confirm the achievable geometry for your copper weight during project DFM review rather than assuming the standard 2.5/2.5 mil minimum applies.

What thermal conductivity can your aluminum PCB reach?

Aluminum PCB reaches thermal conductivity up to 3.0 W/m·K. For higher power density we also manufacture ceramic substrate. Which one is right depends on your junction temperature target and the mechanical interface to the chassis — send us the thermal requirement with your RFQ and engineering will come back with a recommendation.

How thick a board can you build and assemble?

Fabrication supports 0.1–10.0 mm board thickness, with 1.6 mm standard and a thickness tolerance of ±0.05 mm on advanced builds. The published PCBA assembly thickness and warpage envelope applies to the relevant assembly route and must be confirmed against board construction and process review.

Can you handle large power boards and tall components?

The PCBA capability reference publishes a 50 × 50 mm to 400 × 1200 mm assembly envelope and a 120 mm maximum component height for applicable process lines. Board support, tooling, clearance and the soldering route are confirmed during engineering review. Wave, selective and hand soldering are available for high-thermal-mass and odd-form joints.

Can you build a board with heavy copper power planes and fine-line control circuitry together?

Yes, and it is one of the more common reasons power boards fail DFM elsewhere. The constraint is copper balance and resin fill during lamination. We review copper balance, stackup, and prepreg selection before tooling and will propose a build that holds both the current requirement and the control-side geometry.

What is the lead time for a heavy copper power board?

For 4–6 layer multilayer PCB: 48–72 hours prototype, 4–6 days small batch, 8–10 days mass production. Heavier copper and metal core builds typically sit at the longer end of the range. All lead times are subject to final evaluation of production files, process complexity, and BOM availability.

Turn the power requirement into a buildable PCB package.

Share current, temperature, thermal-interface and mechanical requirements with the PCBArise engineering team.